CUSTOM made to order DuraShutter labor cost study

DuraShutter Standard Brand, .56 per sq. ft. DuraShutter Traditional Design with frames, .76 per SF

Labor and Waste Cost >>> Independent Letter 

Independent labor cost study conducted by Rita Fernandez, production control supervisor for Checkerman Inc. DBA The Shutter Factory 8/7/2004. 53 windows, 1194.47 sq. ft. (111 shutter panels) $8.00 per hour (taxes and insurance, cost not included) Fabrication was conducted using DuraShutterŽ laminate components and Qwik-FaB CRT (cost reduction technologies) apparatus. Machinery: Automated equipment including Tiger Stop and dual tendon and frame cutting machines.

Material usage

Actual retail consumer data CUSTOM MADE TO ORDER DURASHUTTER product sales

Customer Names

Invoice No.

Sq. ft.

Windows

Panels

Louver

CRT sets

Stiles

Rails

Frames

John Butler

101307

198.82

9

18

460.56

16

149.5

79.50

120.781

Mari Aguirre

101365

17.3

1

2

37.24

1

13.25

7.29

11.07

Albert Fowler

101261

100.84

5

7

231.90

7

7.40

3.61

54.46

Mohamed Hafez

101287

127.61

10

11

319.36

11

78.67

40.83

74.74

Ernestine Kenny

101288

286.75

10

25

736.00

18

193.75

73.70

140.18

Tamara Middleton

101284

53.19

1

4

143.51

2

53.33

13.79

21.96

James Perez

101255

35.15

2

4

94.00

3

28.50

16.67

67.55

Edward Turnstile

101388

27.35

1

2

64.94

1

16.00

10.50

14.09

Maria Velez

101333

80.9

4

8

171.42

7

65.42

30.71

51.94

Margaret Wolfe

101382

118.3

4

16

18.14

14

13.60

8.54

58.94

Danny Lozano

101282

81.67

4

8

192.35

7

61.08

33.08

50.54

Trish Wraith

101319

25.12

1

2

271.13

1

156.00

44.31

14.50

Steven Strange

101183

41.47

1

4

85.23

3

39.17

11.96

17.74

TOTALS:

1194.47

53

111

2825.78

91

875.67

374.49

698.49

Labor cost

Workers

Hours

Total Hours

 

Total Labor

Produced

Cost

per s/f

Including frames

 

 

 

 LABOR CUT DEPT:

1

5

5

$50

1194.47

.05

 

 

 

 LABOR MILL DEPT:

4

8

24

$320

1194.47

.21

 

 

 

 LABOR Assemble:

3

8

24

$240

1194.47

.21

 

 

 

Material Handler

1

8

8

$100

1194.47

.08

 

 

 

Shipping & Boxing 

1

8

5

$50

1194.47

.08

 

 

 

LEAD Supervisor

1

8

8

$150

1194.47

.125

 

 

 

 

 

 

 

 

 

 

 

 

 

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