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Copyright © 2008 DuraShutter® All Rights Reserved |
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1 |
Cut Louvers (ready to ship) |
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2 |
Cut Stiles (ready to ship) |
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3 |
Cut Rails |
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4 |
Move to next station |
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5 |
Mill Rail |
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6 |
Insert Hinges |
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7 |
Q C |
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8 |
Pack-N-Ship |
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1 |
Cut Louvers |
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2 |
Move to next station |
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3 |
Drill & staple |
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4 |
Buy Pin, then insert |
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5 |
Repeat 2&3 to other side |
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6 |
Move to tree station |
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7 |
Cut tilt bar |
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8 |
Route 2 ends of tilt bar |
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9 |
Move to next station |
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10 |
Assemble louvers to tilt bar |
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11 |
Move to assemble dept |
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12 |
Cut Rails |
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13 |
Move to next station |
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14 |
Drill dowel holes |
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15 |
Move to next station |
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16 |
Buy, glue & insert dowels |
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17 |
Repeat 13,14 & 15 |
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18 |
Move to next station |
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19 |
Drill tilt bar route holes |
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20 |
Move to next station |
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21 |
Cut Stiles |
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22 |
Move to next station |
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23 |
Drill dowel holes for rail |
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24 |
Repeat to other side |
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25 |
Move to next station |
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26 |
Drill louver tension pin hole |
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27 |
Move to next station |
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28 |
Drill holes for louver pins |
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29 |
Move to next station |
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30 |
Glue up of stiles and rails |
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31 |
Insert tension pin |
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32 |
Insert louvers/tree to panel |
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33 |
Move to paint dept |
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34 |
Cut Frames |
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35 |
Apply primer paint coat |
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36 |
Move then sanding |
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37 |
Move then apply finish |
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38 |
Move then frame-up. |
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39 |
Move then hinge frames |
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Chop saw station |
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$200.00 |
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Louver drill/stapler station |
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$5,000.00 |
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Tilt bar mill router station |
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$1,500.00 |
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Tilt bar tree assembly station |
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$10,000.00 |
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Rail dowel driller station |
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$5,500.00 |
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Tilt bar drilling station |
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$1000.00 |
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Stile dowel hole driller station |
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$2,500.00 |
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Tension pin driller station |
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$2,500.00 |
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Louver pin stile driller station |
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$25,000.00 |
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7-clamping assemble tables |
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$25,000.00 |
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Paint booth |
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$25,000.00 |
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DuraShutter® |
Sq. Ft. |
Traditional design |
Sq. FT. |
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Fabrication step required complete shutter and Cost per sq. ft. |
.75 |
39 |
$2.00 |
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Building Size/ floor space |
500 S/F |
.05 |
10,000 S/F |
.25 |
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Machinery Cost |
.05 |
$30,000 |
.25 |
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Required components (inventory cost carry ROI) |
.03 |
14 |
.10 |
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Restock able components (scrap) |
90% |
.02 |
5% |
.15 |
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Learning curve (recruiting , tanning, on-going management ) |
2 |
.03 |
10 |
.10 |
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After sale service factor |
2 |
.02 |
10 |
.10 |
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Barrier of entry factor |
2 |
- |
10 |
- |
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Additional barrier of entre cost including personnel |
$10,000 |
.03 |
$30,000 |
.30 |
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Material cost. (32” x 48’ 1 panel) |
- |
$5.00 |
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$8,00 |
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Finishing cost |
none |
Incl. |
$10,000 |
$3.00 |
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Delivery time-ROI per year |
1-3 day |
<.25> |
3-8 wks |
.15 |
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Total estimate. Your cost will vary, please conduct your own study |
$12,000 |
$6.98 |
$70,000 |
$14.35 |
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Delivery time-ROI per year |
104 per |
year |
12 per |
year |