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1

Cut Louvers (ready to ship)

 

2

Cut Stiles (ready to ship)

 

3

Cut Rails

 

4

Move to next station

 

5

Mill  Rail

 

6

Insert Hinges

 

7

Q C

 

8

Pack-N-Ship

1

Cut Louvers

2

Move to next station

3

Drill & staple

4

Buy Pin, then insert

5

Repeat 2&3 to other side

6

Move to tree station

7

Cut tilt bar

8

Route 2 ends of tilt bar

9

Move to next station

10

Assemble louvers to tilt bar

11

Move to assemble dept

12

Cut Rails

13

Move to next station

14

Drill dowel holes

15

Move to next station

16

Buy, glue & insert dowels

17

Repeat 13,14 & 15

18

Move to next station

19

Drill tilt bar route holes

20

Move to next station

21

Cut Stiles

22

Move to next station

23

Drill dowel holes for rail

24

Repeat to other side

25

Move to next station

26

Drill louver tension pin hole

27

Move to next station

28

Drill holes for louver pins

29

Move to next station

30

Glue up of stiles and rails

31

Insert tension pin

32

Insert louvers/tree to panel

33

Move to paint dept

34

Cut Frames

35

Apply primer paint coat

36

Move then sanding

37

Move then apply finish

38

Move then frame-up.

39

Move then hinge frames

Chop saw station

$200.00

Louver drill/stapler station

$5,000.00

 

 

 

Tilt bar mill router station

$1,500.00

Tilt bar tree assembly station

$10,000.00

 

 

Rail dowel driller station

$5,500.00

 

 

 

Tilt bar drilling station

$1000.00

 

 

Stile dowel hole driller station

$2,500.00

 

Tension pin driller station

$2,500.00

Louver pin stile driller station

$25,000.00

7-clamping assemble tables

$25,000.00

 

Paint booth

$25,000.00

 

 

 

 

 

 

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DuraShutter® 

Sq. Ft.

Traditional design

Sq. FT.

Fabrication step required complete shutter and Cost per sq. ft.

7

.75

39

$2.00

Building Size/ floor space

500 S/F

.05

10,000 S/F

.25

Machinery Cost

$2,000

.05

$30,000

.25

Required components (inventory cost carry ROI)

5

.03

14

.10

Restock able components (scrap)

90%

.02

5%

.15

Learning curve (recruiting , tanning, on-going management )

2

.03

10

.10

After sale service factor

2

.02

10

.10

Barrier of entry factor

2

-

10

-

Additional barrier of entre cost including personnel

$10,000

.03

$30,000

.30

Material  cost. (32” x 48’ 1 panel)  

-

$5.00

-

$8,00

Finishing cost

none

Incl.

$10,000

$3.00

Delivery time-ROI per year

1-3 day

<.25>

3-8 wks

.15

Total estimate. Your cost will vary, please conduct your own study 

$12,000

$6.98

$70,000

$14.35

Delivery time-ROI per year

104 per

year

12 per

year